克劳斯玛菲集团将在2016年K展上展示其旗下三大品牌：克劳斯玛菲、克劳斯玛菲贝尔斯托夫(Krauss Maffei Berstorff)和耐驰特(Netstal)的工业4.0解决方案，以迎接塑料4.0时代的到来。

@Plastics 4.0 is the KraussMaffei Group's translation of Industry 4.0 – the forth industrial revolution – for its plastics operations with the Intelligent Machines, Integrated Production and Interactive Services categories.

Krauss Maffei 

新型贴近生产的FiberForm技术：

在KraussMaffei的FiberForm工艺中，连续纤维制成的织物在热塑性基体中加热，然后在注塑模具中变形，接着进行背面注塑。由此能通过筋条实现额外的加固集成以及更多功能。由于生产与注塑技术之间的衔接完美流畅，因此该工艺最适于生产大批量应用的轻质结构件。

New, close-to-production FiberForm technology manufacturing cells:

- Thermoforming and over-molding organic sheets

- Short cycle times by decoupling organic sheet inserts and demolding components

- Integration of the heating process into the process data acquisition

GXW ColorForm工艺：

一步式工艺，模内直接上漆。

GXW ColorForm: New total package for perfect high-gloss surfaces:

- GXW ColorForm: New total package for perfect high-gloss surfaces

- KraussMaffei to present a redesigned, compact ColorForm system at K 2016

- One-step process for injection molding machinery and surface coating with PUA/PUR

- Paint color change in only five minutes

- Multi-cavity applications are also possible

 

热塑性树脂传递模塑成型工艺（T-RTM）：

利用模内聚合己内酰胺生产接近于净尺寸的纤维增强PA6部件。

Reaction Process Machinery:Thermoplastic Resin Transfer Molding (T-RTM) at K 2016

- Demonstrator in hybrid design: fibers, plastics and metals

- Benefits in terms of fiber content, cycle time, recycling-capability

- Near-net-shape production minimizes material and process costs

 

TwinZ机型：

两台LRX线性机械手被机械耦合在一个Z轴上。TwinZ专为叠模应用或者在快速脱模和堆叠过程中传递部件而设计，这种配置还为具有重叠运动范围的自动化工艺带来了时间与空间的巨大节省。 在2016 K展中，Servopicker SPX10将证明其用作小型医疗部件的夹持器所具有的灵活性。

omplex automation solutions made easy:

- KraussMaffei Automation to present flexible solutions at K 2016

- Multiple kinematics LRX TwinZ ensures short cycles times with high precision

- Servopicker SPX 10 successfully established on the market

- Mobile industrial robot unit ensures maximum flexibility

 

Krauss Maffei Berstorff 

ZE 42 BluePower双螺杆挤出机:

KraussMaffei将工艺优化、热平衡和驱动技术这三个控制点集合在BluePower概念下，在单一工艺内和不同工艺之间优化整个流程。在生产效率相同的情况下，获得更低的能耗和更有效的资源利用。

ZE 42 BluePower twin-screw extruder:

- Demonstration of a perfectly tailored compounding line

- ZE 42 BluePower gives substantial boost in productivity

- ECON downstream equipment for uncompromising process reliability and maximum availability

KMD 108-36 E2/R 双螺杆挤出机组合:

能够以高达2000kg/h的产率进行生产。

Two twin screw extruders KMD 108-36 E2/R:

Efficient PVC pipe production with minimum space requirements of KraussMaffei Berstorff.

 

BPCTouch控制系统：

BPCTouch控制系统连接订单管理和生产数据，并可随时实现订单数据的检索、预设数据的传输以及加工的启动。该控制系统为以目标为导向的且扩展的服务功能而配有远程维护接口，它还允许在今后安装附加的交互式服务选项。

Innovative control system for highly efficient machine operation:

- State-of-the-art technology for easy control and configuration

- BPCTouch control system supports Plastics 4.0

- User-friendly touch panel for machine and line operation

- User-friendly touch panel for machine and line

更高的可用性：

自动快速切换尺寸技术，现在的尺寸可达到500mm。

Greater availability: QuickSwitch:

Automatic QuickSwitch dimension change technology now in sizes up to 500 mm

克劳斯玛菲-贝尔斯托夫的挤出系统：

采用两台双螺杆挤出机的串联工艺可将回收材料转变成完美订制的再混料。

Compounding line concepts in cascade design:

- Twin-screw extruders for producing PO re-compounds

- Innovative extrusion processes for uncompromising compound quality

- Tailored systems for compounding applications

 

Netstal  

耐驰特将推出世界首条128腔的吸头生产线:

在与克劳斯玛菲共用的展台上，耐驰特将在一台全电动ELION 2800-870注塑机上，通过生产吸头来证明其作为一家系统供应商所拥有的专业知识。

The world's first 128-cavity pipette tip production line on an ELION 2800 with automation solution in compact design:

- For maximum success: Netstal provides its customers with turnkey injection molding systems from a single source

- For maximum efficiency: Close collaboration with specialized partners from mold making, robotics and automation

 

在2016 K展中，耐驰特将通过生产一种由PP材料制成的15oz人造黄油包装来证明ICM技术。在一台ELION 2800-2000注塑机上，这一重量仅为10.7g的容器在一副4+4穴的模具中被生产出来，循环时间为5s。一个巧妙的自动化解决方案用于取出部件并置入模内标签。

Injection-compression molding of thin-walled packaging parts in the stack mold:

- High-performance injection molding machine in hybrid design

- Stack mold with ICM technology

- IML automation with highly dynamic side demolding, integrated quality assurance and stacker

ICM技术：

ICM工艺极大地缩短了循环时间并节省了材料和能耗，同时提高了包装产品的质量。而采用一副叠模，则令产量显著提高。

- Maintain a competitive edge with injection times of 100 ms

- 99.98% synchronicity for an outstanding performance

- With 20% material savings for cost reduction

 

ELIOS 7500:

首展锁模力为7,500kN的新型注塑机ELIOS 7500，凸显其快速全电动锁模装置。耐驰特ELIOS系列注塑机之前提供的最高锁模力是420吨。耐驰特将展示采用ELIOS7500注塑机，搭配24+24叠模，每小时生产超过43,000多个圆盖，每个重量为2.8克，生产周期为4秒。

ELIOS 7500: new standard for thin-wall packaging:

- Powerful: High-performance injection molding with a clamping force of 750 tons

- Quick: The fastest dry cycle in its size class

- Economic: Newly developed, energy-efficient electrical clamping unit

- Typical Netstal: Maximum precision, robustness and flexibility

- Excellent: Extremely productive system for realizing successful packaging solutions

- Live at K 2016: 2.8 g round lid, 24+24 mold, cycle time 4 s