sFactory 4.0智能注塑工厂方案

sFactory 4.0 The Smart Injection Factory Solution 

整套系统用于生产警报灯，集产品注塑成型、取出、定位、组装、测试、包装、物流为一体，集成两套智能注塑单元，分别用于生产警报灯座及警报灯盖。警报灯座由ABS料注射成型，警报灯盖由PC料注射成型，两台注塑机生产的警报灯组件由自动化解决方案实现全自动取出、品检及物流。多关节机器人SR配套SCIG完成警报灯线路板半自动供料，外置组装工作台，完成警报灯组装及点亮测试。合格品输送到末端，并由一台机器人完成成品自动装箱，也可由等待的AGV沿规定的导引路径行驶运输到仓库储存区，满足物流配送要求。

In the Chinaplas2019 exhibition, we will demonstrate a sophisticated sFactory 4.0-The Smart Injection Factory Solution, to produce the alarm light, which integrates injection molding, removing, stacking, conveying, packaging and logistics into one unit. The plant has two intelligent injection molding units that producing the alarm light holder and alarm light cover respectively. The alarm light holder is made of ABS and the alarm light cover is made of PC by injection molding. The alarm light components produced by two sets of IMMs can achieve full automatic removal, inspection and logistics via Shini automation solution. Besides, the small articulating robot and SCIG process semi-automatic feeding of the PCB material, and assemble alarm light on the external worktable with the light test. The qualified products are transported to the end, and the finished products are automatically packed by a robot, and the products are transported to the warehouse storage area by AGV along the set guiding path for logistic distribution.

方案展示了最新开发的sData注塑工厂数据采集监控系统，融合中央原料处理系统、中央冷水系统、供气系统、动力配电系统、自动化、能源监控、sLink等可靠的软硬件产品，以智能注塑单元为基础，将辅机设备的监控功能全部集成到注塑机的操作面板中，通过多种灵活的方法对注塑车间的生产过程数据进行实时采集，并将其存储在Mongodb数据库，结合系统自带的专用计算、分析及统计方法，对详细制造数据和过程进行报表化和图表化，从而直观反映当前或过去某段时间的生产状况，实现了远胜于传统注塑成型过程的更详尽数据采集，包含自动优化的智能型机器功能、整个生产过程中用于无缝采集数据和联网的可靠工具，诸如能耗监控(如冷量消耗监控、冷水流量监控、冷水出入温度监控、电力消耗监控及电源实时状态监控)、注塑过程监控等，通过数据的实时采集及传输，使生产过程更加透明，从而可以更好的改善工厂管理工作流，原料、产品、能耗、生产等制造数据的采集、管理和分析、追溯，保证工艺参数可以被及时的采集保存，易于实现对生产工艺的数据分析及成本控制，这些看似纷繁复杂的流程，只需要几次点击和触摸便可完成。

This plan displays the latest developed sData system for data acquisition and monitoring of the injection factory, and integrates reliable software and hardware products such as central material handling system, central cooling water system, compressed air supply system, power distribution system, automation, energy monitoring, sLink and so on. Based on the intelligent injection molding unit, it incorporates all the monitoring functions of the auxiliary equipment into the control panel of the IMM. It can collect real-time production data through various flexible methods, store them in Mongodb database, and combine with the special calculation, analysis and statistical methods of the system to make detailed report and diagram of the manufacturing data and process, thus directly reflecting current or previous production status for a certain time, which can get more detailed data than traditional injection molding process. Besides, this system contains the intelligent machine function of auto optimization, and the whole production process relies the reliable tools for seamless data acquisition and networking to achieve energy consumption monitoring (e.g. refrigerant consumption monitoring, cold waterflow monitoring, cold water input and output temperature monitoring, power consumption monitoring and power real-time status monitoring), and injection process monitoring, etc. Through real-time data acquisition and transmission, it makes more transparent production, which can better improve the management of plant workflow. The acquisition, management, analysis and traceability of materials, products, energy consumption, and production data ensure all the parameters can be collected and saved in time, which is easy to realize data analysis and cost control of production process, and all these seemingly complicated processes can be completed via a few clicks.

展位信息：

时间/Date: 21~24/5/2019

地点/Venue: 中国广州/Guangzhou-China

展位号/Booth No.: 3.1A41 & 3.1Y06